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External CT detects the load current, DSP tracks instruction current and calculates the harmonic content through Intelligent Fast Fourier algorithm. Then DSP sends PWM signal to IGBT driving board which can control IGBT turning on and off to generate opposite phase of compensation harmonic current. At the same time CT detects the output current and compensation result is fed back to DSP, then the next round of logic control is carried out to realize stable power grid.
Three level topology (less switching loss & higher switching frequency)
Compared to two-level topology, Sinexcel AHF adopts three-level topology which has twice the IGBT modules guarantees 35kHz switching frequency, and with two IGBT in each bridge arm to share the DC bus voltage instead of one, the switching losses is reduced. And three-level inverter uses multiple levels to synthesize stepped waves to approximate the sinusoidal output voltage. As there is one more output level than a two-level inverter, its output PWM wave is closer to the sinusoidal waveform with less ripple content which guarantees the output compensation current without attenuation.
Intelligent Fast Fourier algorithm (avoid resonance and more accurate compensation)
Sinexcel AHF adopts Intelligent Fast Fourier algorithm instead of FFT-Fast Fourier Transform as unique intelligent FFT can automatically study system impedance, identify feature of individual harmonic order to regulate the distribution of compensation capacity, if program detects some harmonic order has resonance, it stops outputting at the order but continuous compensates the others, otherwise outputs all capacity that system needs within 5 mins. If resonance changes to the other harmonic order, the next round of self-learning is carried out to prevent system from resonance.
Module design (small size)
Sinexcel AHF is in an ultra-compact design which means it can be easy installed and replaced. Wall-mounted and rack-mounted design with compact footprint make it flexible to be integrated into the system, 5 pcs modules can be put into one single cabinet with maximum capacity 750A and plug-type module can be also a choice which saves a lot space and more convenient.
Commercial infrastructure: hospital, railway station, airport, commercial building, theme park, wharf, IDC, etc.
Industrial: water treatment, drilling systems, oil & gas, food processing, car accessories manufacturer,power supply manufacturer, irrigation, etc.
CCS/ DNV/ RINA/ BV, UL, C-ETL-US (UL508), CE
External CT detects the load current, DSP tracks instruction current and calculates the reactive power change rate through the Instantaneous Reactive Power Algorithm. Then DSP sends PWM signal to IGBT driving board which can control IGBT on and off to generate inductive or capacitive compensation current. At the same time CT detects the output current and compensation result is fed back to DSP, then the next round of logic control is carried out to realize stable power grid.
Superior performance (PFC 0.99&-1~1 Compensating)
Sinexcel SVG adopts inverter-based technology which is an active solution for power factor correction that it can realize step-less compensation without over-compensation and under- compensation. PFC process with both inductive reactive power and capacitive reactive power within 15ms and maintains PF 0.99at all timesirrespective of how much or how fast the system reactive power changes,instead of cap-banks can only compensate inductive reactive power.
High Reliability (long lifespan & operate normally in 15% THDV environment)
The MTBF (mean time between failures) of Sinexcel SVG is up to 100000 hours of operation, but for capbank whose available compensating capacity is directly determined by the capacity of every single capacitor whichwill decrease over time,it needs to be monitored and replaced at regular intervals.As cap bank is a passive solution, it works by changing the system impedance which can increase resonance risk. And capacitor impedance related to current frequency, harmonic currents cause an internal breakdown of the capacitors and may result in an explosion. Instead Sinexcel SVG is not influenced by harmonicand can operate normally in 15% THDV environment due to the inverter-based technology.
Moreover, Sinexcel SVG can compensate the leading and lagging power factor and has tolerance on the high THDI, THDU system.
Module design (small size)
Sinexcel SVG is in an ultra-compact design which makes it can be easy installed and replaced. Wall-mounted and rack-mounted design with minimal footprint make it flexible to be integrated into the system, with its high density, 5 pcs 100kvar SVG can be put into one single cabinet, more than 70% space can be savedcompared with cap banks.
Commercial infrastructure: hospital, railway station, airport, commercial building, theme park, wharf, IDC, etc.
Industrial: water treatment, drilling systems, oil & gas, food processing, car accessories manufacturer,power supply manufacturer, irrigation, wind farm etc.
CCS/ DNV/ RINA/ BV, UL, C-ETL-US (UL508), CE
Sinexcel Advanced Static Var Generator (ASVG) conducts real-time monitoring to load current through external Current Transformer (CT) and detects reactive components and harmonic from load current through the calculation of internal Digital Signal Processor (DSP) , then transmits PWM signal to internal Insulated Gate Bipolar Transistor (IGBT). Conforming reactive current and low-order harmonic current are generated by inverter with control settings to achieve reactive compensation and control harmonic.
“One-stop” General Compensation Technique
Power factor, Three-phase unbalanced and Low-order harmonic synchronization control
Resonance avoidance
Excellent harmonic characteristics
Stepless adjustment
Modularized product design
VACON® 100 INDUSTRIAL is full of features and dedicated for a wide range of constant power/torque applications. The easy-to-use and robust motor controls improve the reliability and efficiency of all AC motor types, including induction and permanent magnet and synchronous reluctance motors.
Integrated RS485 and Ethernet interfaces support all major industrial protocols making VACON 100 INDUSTRIAL easy to incorporate into all major control systems. The built-in PLC functionality enables integration of new functionality into the drive. Functional safety is improved with Safe Torque Off, which prevents the motor from generating torque on the motor shaft, Safe Stop 1 and ATEX-certified motor over-temperature protection.
The wall-mountable drive modules are easy to install and operate, and the enclosed drives are provided with a wide range of integrated options.
208-240 V…0.55-90 kW
380-500 V…1.1-630 kW
525-690 V…5.5-800 kW
Fans, pumps, conveyors, compressors, steering gear, chippers and extrudes.
The VACON® NXP Grid Converter is an alternative source of marine power technology that plays a key role in reducing fuel intake and improving efficiency. It can be applied to power generation for ship engines and harbor power supplies to meet the demands of governments and port authorities.
When used with a shore-supply solution, VACON NXP Grid Converter allows electrical power to be sourced from the local grid via a set of cables, rather than the ship’s main engine or generators. This process, sometimes known as ‘cold ironing’, has a significantly positive impact on fuel economy. It causes reductions in CO2, NOx and SOx emissions, as well as noise and vibration levels.
VACON NXP Grid Converter can also be applied to shaft-generator solutions, ensuring that propulsion machinery is able to operate at various speeds. The shaft generator decouples shaft RPMs from the electricity (frequency) which allows better electrical quality and improved fuel economy. Additionally, power can either be taken from or entered into the propeller shaft. This is particularly useful for ships that often alternate their speeds as it creates fuel savings and minimizes exhaust emissions by up to 15%. It also creates an emergency mode meaning that the vessel can operate even if the main engine fails.
Air cooled:
3 x 380-500 V…180-1100 kW
3 x 525-690 V…200-1200 kW
Liquid cooled:
3 x 380-500 V…160-1800 kW
3 x 525-690 V…210-1800 kW
Shaft generators and shore-supply systems.
VACON® 100 FLOW is an AC drive that is dedicated to improving flow control and saving energy in industrial pump and fan applications.
Specifically designed features include Multipump solutions and application selection menus. They enhance pump performance and protect pipes and equipment to ensure reliable operation. Standard PID control uses a sensor to control pump speed instead of an external controller. This helps the drive to quickly react to fluctuations in demand for accurate process control and optimized energy savings.
3 x 208-240 V…0.55-90 kW
3 x 380-500 V…1.1-630 kW
3 x 525-690 V…5.5-800 kW
Fans, pumps, compressors, chillers and distribution, desalination and water-treatment applications.
VACON® NXP Air Cooled drives offer precision and power to applications that require a robust and dynamic performance. Available in a complete power range up to 2 MW, they are provided as wall-mounted, standalone enclosed and IP00 modules.
The drives provide optimized motor control for both induction and permanent magnet motors, and gearless drive applications and paralleling solutions for high-power motors. Fast fieldbus options and exceptional programming flexibility ensure the drives are easily integrated into any plant’s automation system. Engineering time and costs can be saved due to the high number of standardized options and reduced system complexity.
3 x 208-240 V…0.55-90 kW
3 x 380-500 V…1.5-1200 kW
3 x 525-690 V…2.0-2000 kW
Elevators, escalators, cranes, hoists, winches, cargo pumps, pumps, fans, conveyors, machine tools, yaw and pitch control applications, oil pumps, winders and unwinders, pulp dryers, tissue machinery and extruders.
Powerful performance in extreme conditions
With one of the best power/size ratios, VACON® NXP Liquid Cooled drives are ideal for applications where space is at a premium or air cooling is difficult. Heavy industries with harsh operating conditions, such as in marine, offshore and mining environments benefit from the drive’s compact design and robust reliability.
Liquid-cooled AC drives can be used in many combinations, from a single dedicated frequency converter to large-scale common DC bus systems. Packed with features, these fully standardized drives maximize the utilization of space while minimizing overall lifecycle costs.
As a high degree of protection (IP54 or higher) can easily be achieved with these drives, they can be installed almost anywhere in a plant or on a vessel. This eliminates the load on air-conditioning systems in electrical rooms reducing costs and installation time, and makes them ideal for retrofitting.
Servicing is fast and easy. Features such as safe torque off (STO) and safe stop 1 (SS1) improve safety, and conformal coated circuit boards enhance reliability.
3 x 380-500 V…132-4100 kW
3 x 525-690 V…110-5300 kW
Compressors, wind turbines, extruders, pumps, fans, conveyors, crushers, thrusters, and propulsion, test-bench, crane, winch and power-conversion systems.